Advanced Non-Destructive Testing Services

Advanced Non Destructive Testing Services

Star NDT Services offers wide range of Advanced Non Destructive Testing Services. These services include Phased Array Ultrasonic Testing (PAUT), Time of Flight Diffrcation (TOFD), Helium Leak Testing Services (HLT), Oxide Scale Measurement (OS), Borescopy, PAUT of Boiler Tube Joints, Fugitive Emission Testing (FET) of valves, Eddy Current Testing of Tubes (ECT), Remote Field Eddy Current Testing (RFET) of Ferromagnetic Tubes, Internal Rotatory Inspection System (IRIS), Condenser Helium Leak Testing for Negative Pressure Parts and other related services.

Personnel or operator performing the testings are ASNT SNT TC 1A certified Level II.

Star NDT Services offers these services to customers at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, etc.

⓵ Storage Tank Floor Inspection

Service Type Discription
Minimum Order Quantity
1 Piece
Storage Material
Oil
Usage/Application
Industrial
Material
Mild Steel
Storage Capacity
Any
Shape
Any
Country of Origin
Made in India

Star NDT Services specialises in Industrial Storage Tank Floor Inspection using Magnetic Flux Leakage, MFL, PAUT, UTM, Vacuum Box Testing and other other desired inspection methodologies.

Star NDT Services is equiped with best in class insepection systems and reporting softwares to give timely and reliable inspection data. With the teams of highly experienced API and ASNT professionals, we are committed to provide accurate results to our customers.

Additional Information:

  • Item Code: MFL2
  • Production Capacity: Any
  • Delivery Time: 1 Day
  • Packaging Details: NA

⓶ Phased Array Ultrasonic Testing (PAUT) Services Of Welded Joints

Service Type Discription
Minimum Order Quantity
1 Day
Components Of Testing
Pressure Vessels, Pipeline/Piping, Welded Joints
Type Of Material
Non-Destructive
Application Type
Mechanical Engineering
Testing Methodology
Ultrasonic Testing
Service Type
New Construction and Inspection
Place Of Testing
Field
Value Data Report On
Internal Defects
Certification Scheme
Any
Industry Body Standards
ASNT, PCN, AWS, ASME, ISO

The Phased Array Technique of Ultrasonic Testing is a process wherein UT data are generated by controlled incremental variation of the ultrasonic beam angle in the azimuthal or lateral direction while scanning the object under examination. This process offers an advantage over processes using conventional search units with fixed beam angles because it acquires considerably more information about thereflecting object by using more aspect angles in direct impingement. Each phased array search unit consists of a series of individually wired transducer elements on a wedge that are activated separately using a pre-selectable time delay pattern.Flaw sizing is normally performed by measuring the vertical extent (in the case of cracks) or the cross-sectional distance (in the case of volumetric/planar flaws) at the 6 dB levels once the flaw has been isolated and the imagenormalized. Tandem sizing and analysis uses techniques similar to pulse-echo but provides images that are easier to interpret since specular reflection is used for defects oriented perpendicular to the surface. For cracks and planardefects, the result should be verified using crack-tip-diffraction signals from the upper and lower ends of the flaw, since the phased array approach with tomographic reconstruction is most sensitive to flaw tip indications and isable to give a clear reconstruction image of these refraction phenomena. 

Star NDT Services offers these Non Destructive Testing services (NDT) at various places across India which include, Delhi, Uttar Pradesh (Ghaziabad, Sahibabad, Greater Noida, Noida, Lucknow, Agra, Kanpur, Mathura, Jewar, Sikandrabad, Meerut, Sonbhadra, Pata, Anpara, Allahabad, etc.), Madhya Pradesh, Punjab, Rajasthan, Haryana, Himachal Pradesh, Uttarakhand, Bihar, Chattisgarh, Gujarat, Maharashtra, Jammu Kashmir, West Bengal, Nepal, Sikkim, Arunachal Pradesh, Assam, etc.

Additional Information:

  • Item Code: PAUT
  • Production Capacity: 50 per day
  • Delivery Time: 1 DAY
  • Packaging Details: Phased Array Ultrasonic Testing (PAUT) is done using OMNISCAN MX2 OLYMPUS.

⓷ Oxide Scale Measurement for Boiler Tubes

Service Type Discription
Minimum Order Quantity
1 Day
Material
Steel
Display
Yes
Service Type
Quality Control
Usage/Application
Mechanical Engineering
Certification Scheme
Employer Based Certification
Testing Type
Oxide Scale Thickness Measurement
Components Of Testing
Boiler tubes
Type Of Material
Non-Destructive
Testing Methodology
Ultrasonic Testing
Mode Of Report
Soft Copy
Product Type
Tube
Test Location
Customer Place
Place Of Testing
Field
Value Data Report On
Thickness
Sector Type
Power Generation
Technique
Oxide Scale Thickness Measurement using Ultrasonic Testing
Need Standard Certification
Yes
Test Report Required
Yes
Standard Certification Required
Yes
Need Annual Maintenance
No

Oxide Scale Measurement is generally used for detetion of deposition of oxides on the inside of the tubes used in power plants.

A significant limiting factor that affects tube life in fossil fired steam boilers is the growth of iron oxide scale (magnetite) on the inside and outside tube surfaces. The oxide scale, which forms under long term exposure to very high temperatures, acts as a thermal insulator. While external scale limits heat transmission into the tube and reduces boiler efficiency, internal scale buildup represents a potentially more serious problem. The insulating effect of internal scale limits heat transmission into the water vapor inside the tube, which in turn causes chronic overheating of the tube wall and promotes accelerated metallurgical failure. Non Destructive measurement of internal oxide scale thickness is of major interest in the power generation industry and other users of fossil fuel steam boilers, since scale thickness may be used to predict remaining tube life.

Additional Information:

  • Item Code: OS
  • Production Capacity: 400 tubes per day
  • Delivery Time: 1 DAY
  • Packaging Details: Oxide Scale is done using Olympus 38DL plus
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